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Rotating Equipment Courses

Practical Approach To Precision Alignment Methods
Practical Approach To Balancing Alignment Methods
Practical Approach To Inspection And Maintenance Of Steam Turbine
Reciprocating Compressors: Operations, Maintenance, Inspection & Troubleshooting
Valve Operation, Maintenance & Inspection Including Flange Breaking
Competent Mobile Industrial Compressor Operator
Competent Mobile Industrial Equipment Inspector
Practical Approach To Precision Alignment Methods

PRACTICAL APPROACH TO PRECISION ALIGNMENT METHODS

Code: PAM

Misalignmentis one of the leading causes of damageto bearings, seals, coupling and other componentinside the rotating equipment. Based on record given by rotating equipment experts, a substantial amount of machinery problemsis due to misaligned shaft. Machinery that is forced to shut downdueto this problem can contribute to loss of extensive revenue and damagesthat required repair or replacementof internal parts which is extremely expensive. A well-aligned shaft prevents excessive loading of bearings and avoid fatigue failure. Thus, increasing the useful life of machinery. The ultimate aim shall be that the participants are able to practically and confidently carry out the alignmenttaskin the fields.

 

Objectives

  • To provide participants with practical knowledge of accurately align any type of rotating machines in a variety of different ways
  • To pose a step-to-step procedure in executing the alignment
  • To familiarise and educate participants in using different alignment methods namely Conventional Methods (Rim & Face Method, Reverse Dial Indicator Methods) and Precision Laser Alignment Method
  • To assess the experienced craftsmen on their capability and exposure of the latest technology available.
  • The ultimate aim shall be that the participants are able to practically and confidently carry out the alignmenttask in the fields

 

Course Contents

  • Definition
  • Precision Alignment Check & Corrective Methods
  • Alignment Kits/Training Kits
  • Application of Laser Alignment System ¢ Alignment Consideration for Specific of Machine
  • & Conditions

Course Duration

3 days

 

Who Should Attend?

Engineer, Maintenance and technical support personnel, personnel who direct activities related to alignment and machine reliability, and management personnel whose involve alignment of rotating machinery.

 

Language

English

 

Certificate

Certificate of Attendance

 

 

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Practical Approach To Balancing Alignment Methods

PRACTICAL APPROACH TO BALANCING ALIGNMENT METHODS

Code: BAM

Unbalance is one of the most common cause of machinery vibration and is present to some degree in all machines. Unbalance cause vibration of the entire rotor assembly which is thru, causes excessive wear in bearings, bushing, seals, shafts, gears, couplings etc. Thus, understanding the correct way to counter this unbalance force is important to reduce the unbalance to acceptable limits and improve the overall performance of the machine.

 

Objectives

  • To provide participants with practical knowledge of the unbalance problems in machinery.
  • To expose and guide the participants on step¬to-step procedure of carrying out unbalance rectification and correction.
  • To provide participants with knowledge in the latest state of art technology, skills and experience in solving unbalance problems.

 

Course Contents

  • Principle of vibration
  • Data Acquisition
  • Signal Processing
  • Condition Monitoring
  • Fault Analysis & Correct Action
  • Equipment Testing & Diagnostics
  • Reference standards
  • Reporting & Documentations
  • Fault Serenity Determination
  • Rotor/Bearing Dynamics

 

Course Duration

3 days

 

Who Should Attend?

Engineers, Supervisors and Senior Inspectors

 

Language

English

 

Certificate

ECITB

 

 

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PRACTICAL APPROACH TO INSPECTION AND MAINTENANCE OF STEAM TURBINE

Code: IMST

Proper understanding on the design, operation and maintenance aspects of steam turbines and auxiliaries play an important role in ensuring the success of operating the mentioned machines. Misinterpretation on the inspection or the maintenance procedures will result in bigger damage to its integrated system. Repair or replacement of this equipment is expensive and loss of revenue while machinery is down can spell the difference between continued prosperity or financial disaster. Thus, it is vital for managers, engineers, foreman and trade personnel to equip themselves with sufficient practical understanding of steam turbines and auxiliaries and practising the correct inspection and maintenance methodology adopted worldwide.

 

Objectives

  • To provide participants with practical knowledge of the inspection and maintenance matters related to steam turbines.
  • To expose and guide the participants on step-to-step procedure of inspection and maintenance of steam turbines
  • To provide participants with knowledge in the latest state of art technology, skills and experience in solving steam turbine problems, both maintenance and inspection.

 

Course Contents

  • Basic theory of steam turbine
  • Types of steam turbine
  • Steam turbine blading concept
  • Construction and function of major turbine parts
  • Associate system
  • Governing and control system of steam turbine
  • Rotor dynamic behaviour of machinery
  • Inspection technique
  • Preventive and corrective maintenance
  • Breakdown/Overhaul maintenance
  • Disassembling/assembling activities
  • Clearance check/reading
  • Inspection of part (PT/MT)
  • Precision alignment

 

Course Duration

4 days

 

Who Should Attend?

Engineers, Supervisors, Operators and Senior Technician.

 

Language

English

 

Certificate

Certificate of Attendance

Practical Approach To Inspection And Maintenance Of Steam Turbine

PRACTICAL APPROACH TO INSPECTION AND MAINTENANCE OF STEAM TURBINE

Code: IMST

Proper understanding on the design, operation and maintenance aspects of steam turbines and auxiliaries play an important role in ensuring the success of operating the mentioned machines. Misinterpretation on the inspection or the maintenance procedures will result in bigger damage to its integrated system. Repair or replacement of this equipment is expensive and loss of revenue while machinery is down can spell the difference between continued prosperity or financial disaster. Thus, it is vital for managers, engineers, foreman and trade personnel to equip themselves with sufficient practical understanding of steam turbines and auxiliaries and practising the correct inspection and maintenance methodology adopted worldwide.

 

Objectives

  • To provide participants with practical knowledge of the inspection and maintenance matters related to steam turbines.
  • To expose and guide the participants on step-to-step procedure of inspection and maintenance of steam turbines
  • To provide participants with knowledge in the latest state of art technology, skills and experience in solving steam turbine problems, both maintenance and inspection.

 

Course Contents

  • Basic theory of steam turbine
  • Types of steam turbine
  • Steam turbine blading concept
  • Construction and function of major turbine parts
  • Associate system
  • Governing and control system of steam turbine
  • Rotor dynamic behaviour of machinery
  • Inspection technique
  • Preventive and corrective maintenance
  • Breakdown/Overhaul maintenance
  • Disassembling/assembling activities
  • Clearance check/reading
  • Inspection of part (PT/MT)
  • Precision alignment

 

Course Duration

4 days

 

Who Should Attend?

Engineers, Supervisors, Operators and Senior Technician.

 

Language

English

 

Certificate

Certificate of Attendance

 

 

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Reciprocating Compressors: Operations, Maintenance, Inspection & Troubleshooting

RECIPROCATING COMPRESSORS: OPERATIONS, MAINTENANCE, INSPECTION & TROUBLESHOOTING

Code: RCOM

Most process plants will require compressing process where compressors are installed to play this role. Reciprocating compressors are normally classified as critical equipment to these process plants, thus is important to acquire the knowledge related to the operation and maintenance of reciprocating compressors to ensure smooth running and avoid unnecessary production loss due to failure of reciprocating compressor operation.

 

Objectives

  • To provide a strong fundamental and practical knowledge of reciprocating compressors of its major parts and its operational aspects.
  • To understand how to carry out maintenance and inspection of reciprocating compressor in the industry.
  • To understand troubleshooting techniques for typical problems related to reciprocating compressors.

 

Course Contents

  • Fundamental of reciprocating compressor
  • Major components of reciprocating compressors
  • Auxiliaries
  • Comparison of pulsation suppression devices
  • Inspection & maintenance of reciprocating compressors
  • Continue of overhaul activities
  • Troubleshooting techniques on typical problems

 

Course Duration

3 days

 

Who Should Attend?

Engineers, Supervisors and Inspector

 

Language

English

 

Certificate

Certificate of Attendance

 

 

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Valve Operation, Maintenance & Inspection Including Flange Breaking

VALVE OPERATION, MAINTENANCE & INSPECTION INCLUDING FLANGE BREAKING

Code: VOMI

To develop the skills and knowledge necessary for various valves includes; Glove Valves, Gate Valves, Check Valves, Safety Valves, identifications, installation, selection, maintenance and testing.

 

Objectives

  • Identify the type of valves used in the process and their functions.
  • Understand the valve design and the material use for the correct applications.
  • Understand the valves parts and how it works
  • Identify causes of and failures and reasons
  • Understand and develop skill on valve seat lapping

 

Course Contents

  • Type and function of valve
  • Fastening devices
  • Flanges
  • Gasket
  • Spiral would
  • Non-Metallic
  • Re-assembly of valve
  • Installation of valve to elevated location
  • Pressurize system
  • Hydrostatic test
  • Dismantling of valve
  • Testing procedure

 

Course Duration

3 days

 

Who Should Attend?

Engineers, Supervisors and Inspector

 

Language

English

 

Certificate

ECITB / IMM

 

 

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Competent Mobile Industrial Compressor Operator

COMPETENT MOBILE INDUSTRIAL COMPRESSOR OPERATOR

Code: MICO

Mobile air compressors are commonly used for maintenance/construction work in oil and gas facilities/site. There is still a lack of knowledge on the safe operation and maintenance of diesel-powered air compressor for many Work Leaders, technicians and engineers. The industries need to address this problem urgently to ensure that all mobile air compressors are operated safely and maintained properly to avoid unnecessary downtime due to breakdown of mobile air compressor.

 

Objectives

The aims of the IMM MICO — Competent Mobile Industrial Compressor Operator are to ensure that all site personnel that operates a mobile industrial compressor have reached a recognised level of operational knowledge and awareness and to enable them to work on site more efficiently and productively. It is also to ensure to validate existing skills of workers and is an alternative method of affirmation. This one day training aim to provide participants with the much needed basic knowledge and skills in the safe operation and maintenance of diesel powered mobile air compressor.

 

Course Contents

  • Introduction to basic parts and safety features of diesel-powered mobile air compressor
  • Basic steps in operation of a typical diesel-powered air compressor
  • Start system and Fuel System
  • Engine condition (oil leak) and Engine cut off shutdown device
  • Guard (Rotating parts), Spark Arrestor & exhaust systems
  • Pressure Relief Valve and Pressure Gauge Fitting, couplings, hoses and air vessel condition
  • Maintenance's logs
  • Lifting pad eyes / tyre condition and Earthing / Grounding conditions
  • Basic maintenance of diesel-powered air compressor
  • Procedures required in operating of diesel-powered air compressor in oil and gas facilities/ site
  • Inspect for frequently found defects in Hose, Chicago coupling (quick release and threaded)
  • Inspect Air Filter and Needle Gun / Power Brush / Bristle Brush/Monti Brush

 

Course Duration

1 day

 

Who Should Attend?

Work Leaders, Technicians and Engineers

 

Language

English

 

Certificate

Certificate of Attendance

 

 

Register Now

Competent Mobile Industrial Equipment Inspector

COMPETENT MOBILE INDUSTRIAL EQUIPMENT INSPECTOR

Code: MICO

Mobile air compressors are commonly used for maintenance/construction work in oil and gas facilities/site. There is still a lack of knowledge on the safe operation and maintenance of diesel-powered air compressor for many Work Leaders, technicians and engineers. The industries need to address this problem urgently to ensure that all mobile air compressors are operated safely and maintained properly to avoid unnecessary downtime due to breakdown of mobile air compressor

 

Objectives

The aims of the IMM MIEI — Competent Mobile Industrial Equipment Inspector are to ensure that all site personnel that operates mobile industrial equipment have reached a recognised level of operational knowledge and awareness and to enable them to work on site more efficiently and productively. It is also to ensure to validate existing skills of workers and is an alternative method of affirmation. This two-day training aim to provide participants with the much needed basic knowledge and skills in the safe operation and maintenance of several selected frequently used industrial mobile equipment.

 

Course Contents

  • Compressor
  • Portable Pump
  • Portable Welding set
  • Centrifugal Pump (Engine Driven)
  • Paint Spraying Equipment
  • Grit Blasting Equipment
  • High Pressure Water/Steam Cleaner

 

Course Duration

2 days

 

Who Should Attend?

Work Leaders, Technicians and Engineers.

 

Language

English

 

Certificate

Certificate of Attendance

 

 

Register Now