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Rotating Equipment: Engineering, Operation, Maintenance & Troubleshooting

Rotating Equipment: Engineering, Operation, Maintenance & Troubleshooting

Normally, there are a lot of machinery problems associate to this equipment such as misalignment unbalance, fluid induces instability etc. which will interrupt the smooth running and effect its efficiency, thus interrupting the production of the plant. There are various established techniques to troubleshoot this machinery problems which are accepted and established internationally and understanding and mastering such knowledge and skills will be of extreme benefits to the operating plants in ensuring a continuous flow of production by minimizing downtime upon knowing the actual problems of the respective machines. This course is tailored to educate the participants on these internationally accepted troubleshooting techniques.

Objectives

Upon completion od the course, participants will able to:

  • Have strong fundamentals and practical knowledge of Rotating Equipment
  • Understand the principles operation of rotating equipment
  • Educate participants with the latest internationally accepted technique to
    troubleshoot rotating equipment problems.
  • To familiarize participants with the variety of troubleshooting techniques
    with hands-on practical exercises.
Course Contents

DAY 1
Module 1: Understanding the operation of Pump

  • Pump development & applications
  • Basic pump hydraulics
  • Design & Construction
  • Working principles

Module 2: Compressors

  • Understanding compressors; classification, centrifugal compressors & rotor dynamic
  • Construction & function of major part
  • Working principles

DAY 2
Module 3: Understanding the operation of Turbine

  • Basic theory of gas turbine & steam turbine
  • Construction & function of major part
  • Governing & control system

Module 4: Overview Electric Motor

  • Fundamentals & characteristic
  • Application & use
  • Cooling & ventilation system
  • Operational concept

DAY 3
Module 5: Introduction to Maintenance & Troubleshooting of Rotating Equipment

  • World Class Maintenance Philosophies
  • Rotating Equipment Classification/ Definition
  • Troubleshooting Techniques
  • Vibration
  • Mass Unbalance
  • Diagnosing Misalignment

Module 6: Corrective Action

  • Practical Machinery Balancing
  • Practical Alignment
  • Structural Dynamics Modification
  • Dynamic Vibration Absorber
  • Anti Vibration Mounting

DAY 4
Module 7: Equipment Knowledge

  • Direct Coupled Fan/ Blower
  • Belt driven Fan/ Blower
  • Cooling Tower
  • Centrifugal Pump
  • Gear Driven Equipment

Module 8: Standards & Guideline

  • ISO Standards
  • API Standards

DAY 5
Case Study & Discussion

  • Machinery Problem at site
  • Detection and Analysis
  • Solution and Recommendation

Practical Demo

  • Pre-alignment checks
  • Soof foot detection & correction
  • Balancing
  • Vibration Monitoring and Analysis
  • Report
Course Methodology
  • The emphasis throughout is on detailed presentations & video.
  • Pre-Test and Post-Test
  • Real Case Studies and Discussion
  • Practical Demonstration
Duration

5 Days Training

Who Should Attend

Engineer, Maintenance Team Leader, Supervisors and Technician

Laguage

English

Certificate

Certificate of completion

Course Schedule

Time: 9.00 AM until 5.00 PM

Date Available:

  • 21 – 25 October 2024

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