Rotating Equipment: Engineering, Operation, Maintenance & Troubleshooting
Normally, there are a lot of machinery problems associate to this equipment such as misalignment unbalance, fluid induces instability etc. which will interrupt the smooth running and effect its efficiency, thus interrupting the production of the plant. There are various established techniques to troubleshoot this machinery problems which are accepted and established internationally and understanding and mastering such knowledge and skills will be of extreme benefits to the operating plants in ensuring a continuous flow of production by minimizing downtime upon knowing the actual problems of the respective machines. This course is tailored to educate the participants on these internationally accepted troubleshooting techniques.
Objectives
Upon completion od the course, participants will able to:
- Have strong fundamentals and practical knowledge of Rotating Equipment
- Understand the principles operation of rotating equipment
- Educate participants with the latest internationally accepted technique to
troubleshoot rotating equipment problems. - To familiarize participants with the variety of troubleshooting techniques
with hands-on practical exercises.
Course Contents
DAY 1
Module 1: Understanding the operation of Pump
- Pump development & applications
- Basic pump hydraulics
- Design & Construction
- Working principles
Module 2: Compressors
- Understanding compressors; classification, centrifugal compressors & rotor dynamic
- Construction & function of major part
- Working principles
DAY 2
Module 3: Understanding the operation of Turbine
- Basic theory of gas turbine & steam turbine
- Construction & function of major part
- Governing & control system
Module 4: Overview Electric Motor
- Fundamentals & characteristic
- Application & use
- Cooling & ventilation system
- Operational concept
DAY 3
Module 5: Introduction to Maintenance & Troubleshooting of Rotating Equipment
- World Class Maintenance Philosophies
- Rotating Equipment Classification/ Definition
- Troubleshooting Techniques
- Vibration
- Mass Unbalance
- Diagnosing Misalignment
Module 6: Corrective Action
- Practical Machinery Balancing
- Practical Alignment
- Structural Dynamics Modification
- Dynamic Vibration Absorber
- Anti Vibration Mounting
DAY 4
Module 7: Equipment Knowledge
- Direct Coupled Fan/ Blower
- Belt driven Fan/ Blower
- Cooling Tower
- Centrifugal Pump
- Gear Driven Equipment
Module 8: Standards & Guideline
- ISO Standards
- API Standards
DAY 5
Case Study & Discussion
- Machinery Problem at site
- Detection and Analysis
- Solution and Recommendation
Practical Demo
- Pre-alignment checks
- Soof foot detection & correction
- Balancing
- Vibration Monitoring and Analysis
- Report
Course Methodology
- The emphasis throughout is on detailed presentations & video.
- Pre-Test and Post-Test
- Real Case Studies and Discussion
- Practical Demonstration
Duration
5 Days Training
Who Should Attend
Engineer, Maintenance Team Leader, Supervisors and Technician
Laguage
English
Certificate
Certificate of completion
Course Schedule
Time: 9.00 AM until 5.00 PM
Date Available:
- TBA
