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Maintenance & Troubleshooting of Reciprocating Compressor

Maintenance & Troubleshooting of Reciprocating Compressor

Unbalance is one of the most common causes of machinery vibration and is present to some degree in all machines. Unbalance causes vibration of the entire rotor assembly which is thru, causes excessive wear in bearings, bushing, seals, shafts, gears, coupling, etc. Thus, understanding the correct ways to counter this unbalance force is important to reduce the unbalance to acceptable limits and improve the overall performance of the machine

Objectives
  • To provides a strong fundamental and practical knowledge of reciprocating compressors of its major parts and its operational aspects.
  • to understand how to carry out maintenance and inspection of reciprocating compressor in the industry.
  • To understand troubleshooting techniques for typical problems related to reciprocating compressors.
Course Contents
  • Overview of Compressor Types
    Compressors Classification
    Type of Compressors
    Compressor Selection
  • Reciprocating Compressors Fundamental
    Compressor Overview
    Reciprocating Compressor Classification
    Basic Compression Theory
  • Main Components and Design Features
    Cylinder, Suction & Discharge Valves
    Piston, Rider Ring, Sealing Rings
    Piston Rod and Cross Head
    High Pressure Packing
    Crankcase
  • Compressor Lubrication and Cooling System
    Frame Lubrication
    Cylinder and Packing Lubrication
    Cylinder and Packing Cooling
  • Reciprocating Compressor Performance
    Volumentric Efficiency
    Estimating Compressor Power
    Rod Loading
  • Compressor Control Devices
    Multistage
    Capacity Control
  • Condition Monitoring
    Vibration
    Valves Monitoring
    Rod Drop Monitoring
    Lube Oil Analysis
  • Operation and Troubleshooting
    Compressor Start-up
    Operation Basic Care
    Troubleshooting
  • Inspection and Maintenance
Duration

3 Days

Who Should Attend

Engineers, Supervisors, and Senior Inspector

Laguage

English

Certificate

Certificate of Completion

Course Schedule

Time: 9.00 AM until 5.00 PM

Date Available:

  • 22 – 24 April 2024
  • 9 – 11 July 2024
  • 1 – 3 October 2024
  • 17 – 19 December 2024

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