This program will provide an insight into the industry best practices of RCA, its tools & methodology, and how to ensure successful implementation across the organization. It takes a practical hands-on approach to systematically identify the problem, understand the situation, root up the cause, fix the cause, and make sure the problem stays fixed. A standard model and flexible approach of RCA can solve your day-to-day maintenance problems with ease. It can also be expanded to solve more complicated problems. This will ensure that problems are solved at the root cause level, which will effectively prevent their recurrence.
Correctly perform RCA for any incident in the plants by analysing criticality of the system’s functional operation.
Use a structured approach to identify and defining the problem, determining the root cause through analysis and defining an app
Use a range of logical, data, process and root cause analysis tools to develop an understanding of the problem and identify a root cause.
Identify, evaluate and develop solutions that address the root cause of the problem.
Optimise maintenance cost in respect of spare part management, plant outage and equipment life cycle cost assessment.
Introduction to RCA methodology
Success factors for RCA Implementation
RCA Implementation Structure
RCA Trigger Points
Preservation of Data
5 types of data
Establish RCA teams
Roles & Responsibility of team member
Failure Mode and Effect Analysis – FMEA
Ishikawa Diagram, Fish Bone Diagram, Logic Tree Diagram
Analysing the Data
Development of ‘Top Box’ and Cause & Effect structure
Develop and Validate Hypothesis
Types of Roots – Physical/ Human/ Latent
Identify the Root Cause
Communicate the Findings and Recommendation to management