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Methodology of Root Cause Analysis

Methodology of Root Cause Analysis

CODE: RCA

This program will provide an insight into the industry best practices of RCA, its tools & methodology, and how to ensure successful implementation across the organization. It takes a practical hands-on approach to systematically identify the problem, understand the situation, root up the cause, fix the cause, and make sure the problem stays fixed. A standard model and flexible approach of RCA can solve your day-to-day maintenance problems with ease. It can also be expanded to solve more complicated problems. This will ensure that problems are solved at the root cause level, which will effectively prevent their recurrence.

Learning Outcomes
  • Correctly perform RCA for any incident in the plants by analysing criticality of the system’s functional operation.
  • Use a structured approach to identify and defining the problem, determining the root cause through analysis and defining an app
  • Use a range of logical, data, process and root cause analysis tools to develop an understanding of the problem and identify a root cause.
  • Identify, evaluate and develop solutions that address the root cause of the problem.
  • Optimise maintenance cost in respect of spare part management, plant outage and equipment life cycle cost assessment.
Course Contents
  • Introduction to RCA methodology
  • Success factors for RCA Implementation
  • RCA Implementation Structure
  • RCA Trigger Points
  • Preservation of Data
  • 5 types of data
  • Establish RCA teams
  • Roles & Responsibility of team member
  • Failure Mode and Effect Analysis – FMEA
  • Ishikawa Diagram, Fish Bone Diagram, Logic Tree Diagram
  • Analysing the Data
  • Development of β€˜Top Box’ and Cause & Effect structure
  • Develop and Validate Hypothesis
  • Types of Roots – Physical/ Human/ Latent
  • Identify the Root Cause
  • Communicate the Findings and Recommendation to management
  • Tracking of Action Plan
Training Method
  • Theory Class
  • Discussion/ Case Studies
  • Quiz & Reflection
Training Mode
  • Physical Class
  • Virtual Class
Who Should Attend

Engineers, Work Leaders

Language

English

Certificate

Certificate of Completion

Course Schedule

Time: 9.00 AM until 5.00 PM

Date Available:

  • 9 – 10 January 2024
  • 24 – 25 June 2024
  • 12 – 13 August 2024
  • 9 – 10 December 2024

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